recycle

Cardboard Heads

If you're thinking about making a cardboard headpiece for your Halloween costume, this weekend is the time to get started! Last Year we created 2 different kinds of cardboard heads, using two different methods.

The first head was for a chameleon costume, and utilized the hood pattern for sewing a kid's jacket. To read the post about adapting a sewing pattern for use with cardboard, click HERE

The second head was built by making a cardboard skeleton and then gluing down layers of  ripped cardboard. You can see more pictures of the development HERE.

Because every cardboard head is a little different, I'll lay out the most basic steps so you can get started. Have fun and experiment, the point is to develop you're own style...

  1. Make a cardboard band that fits snugly around your head.

  2. Create cardboard side pieces that are similar in shape to the skull of the creature if you look at it sideways.

  3. Glue or staple the pieces to the cardboard band.

  4. Use cardboard strips to connect the side pieces and shape the front of the creature's face.

  5. Cover your cardboard head with crumpled up and flattened out copy paper, fringed newspaper, Kraft paper, torn pieces of egg carton or ripped pieces of corrugated cardboard. You can take a look at the Cardboard Costume Pinterest Board for more inspiration.

Here's a great video by John Gleeson Connolly (via Apartment Therapy) talking about how he made a simple cardboard dragon head for his son's Halloween costume using a similar method. http://vimeo.com/51576209

Cardboard Costume Challenge Results

[slideshow_deploy id=2839] (Notes: Because all of the costumes were essentially made of cardboard elements mixed with other media, I eliminated the "hybrid" category. There were no bicycle costume entries.)

Adults:

Edward Westerhuis: I am the Ram! Cardboardia: Cardboard Jack-o-lantern (Special Mention) Leelada via Flickr: Cardboard Cowboys

Kids:

wrnking via Flickr: Cardboard Knight Rachel and Tom Morgan: Archery Knight

Kid Made:

Leo: Teenage Mutant Ninja Turtle Sid: Star Wars Storm Trooper (Special Mention) Lego Block

 

You all have me pondering the many new ideas you put out there with your incredible costumes! I'm thinking about metallic cardboard, felt on cardboard, fringed cardboard, cardboard horns, and wearable cardboard houses and cars.

So much inspiration! I hope you feel the same way! The level of creativity that turned out for the challenge was so overwhelming, I hope everyone feels a great sense of accomplishment from the costumes they created. Tomorrow I'll be posting some reflections about the challenge and welcome your suggestions for next year.

Deep bows to all our judges and to MakeDo Japan for donating MakeDo kits to all the winners of the contest!

Finding Free Cardboard

Since we've been back in the U.S. on a summer holiday trip, I've had to start all over sourcing cardboard. In Tokyo I was hauling everything by bike and bike trailer and I had developed relationships with several places in my local community.

I was also able to scavenge from my neighbor's cardboard piles weekly on recycling day. It was pretty easy to get whatever kind of cardboard I wanted.

I haven't had time for a lot of cardboard projects while we've been in Michigan this summer. One thing I have been doing is scouting all kinds of exotic grades of cardboard.

There are some great materials out there... but before I tell you how you can get your hands on this stuff, let me first brief you on a few reasons why it's not as easy to get free cardboard as it used to be...

Exhibit A: Cheung Yan, (the woman on the left) CEO and power house of Nine Dragons Paper Industries. She just happens to be one of the richest self-made female billionaires in the world.

She is also partly responsible for the growing trade of U.S. waste paper and cardboard that is shipped to China to be made into cardboard boxes for export.  Yan's story is quite remarkable, and she's a big reason why even your local grocery store is baling their cardboard and selling it for a profit.

Exhibit B: Cardboard Compactor / Baler and Cardboard Bales. When I talked to the Produce Manager at my local mid-sized grocery store, he told me that cardboard bales sell for $75 a piece, and that their store produces about 2 bales on an average day. During peak holiday seasons they produce as many as 4 or 5 cardboard bales each day. That's over $300 dollars worth. Wow!

With that in mind, here are my top 3 sources for cardboard BEFORE it gets to the baler:

1. Befriend a manager or two in the produce department of your favorite grocery store.  They all use some kind of cardboard that they will probably be willing to set aside for you if you speak with them directly and explain what you're doing with the cardboard. This is my favorite place to score banana boxes, kiwi boxes, and the über fabulous watermelon boxes (I'll be posting about those next week.)

2. Wal-Mart, Kmart, Target, or your local "everything" store. Call ahead or stop at Customer Service first to find out when and how they break their cardboard down. The more specific you are about what kind of cardboard you're looking for the better. (Banana boxes, large boxes without holes, etc.)

I learned that Wal-Mart stocks at night and does all their re-shelving and cardboard processing then, so it's best to ask or call after 10pm at night and have them hold boxes for you until the next morning. They kindly held a shopping cart full of boxes for me in the area near their bathrooms at the back.

Target told me that the only time they had boxes available was Thursday mornings at 8am. Apparently this is when they restock and break all of their boxes down, and the only time to get any cardboard from their store.

If you get the cold shoulder, try talking to someone who stocks on the floor, they might be more willing to help you, particularly if you are looking for a small quantity of boxes. Persistence is key.

3. Any Local business that is small enough to pay for a cardboard recycling service is more likely to hand over their cardboard to you. It also helps if you are a regular patron of their business.

Deliveries are usually made according to a weekly schedule and cardboard has to be broken down right after delivery because of space issues. Call ahead to find out when is the best time to pick up the cardboard and if it works with your schedule.

ALWAYS Be ready explain what you are doing with the cardboard, how much you need and what size box you are looking for.

More Ideas:

* FYI Cardboard dumpster diving is illegal, mostly because waste management companies do not want to be held liable for any injuries that could take place during the "diving" part. Your best bet is to intercept the cardboard before (it's also cleaner that way) it gets to the dumpster, by talking to a business manager at the storefront responsible for the cardboard-only dumpster.

* Freecycle and Craigslist are other great options. Sign up and post a request for free cardboard. You can also peruse the "free" section or do a search looking for people giving away free cardboard boxes.

So that's my advice for cardboard collecting. I hope you get out there and start putting all this bounty to good use.

But first I need your help!

What's your secret for scoring recycled cardboard?

What kind of cardboard is available where you live?

I'm hoping to turn this post into a static resource page along with information on tools and materials, so I'd really love to hear from you in the comment section!

Update: March 2013

Some time tested ideas from Readers:

  • Costco
  • Sam's Club
  • Independent Bicycle Retail Shops
  • Independent Car Auto Body Shops

Organize Yourself: Cardboard Library Pocket

I started gluing these library pockets in my sketch books and travel guides and quickly became addicted. They are a great addition to a Moleskin notebook too. I particularly like to use them on the front of the little cardboard covered notebooks I get from Muji. These notebooks are just the right size, inexpensive and great for sketching out ideas while the girls are playing on the playground every morning. My to do list stays front and center in the cozy little pocket and I can pull it out without having to delve into my sketchbook.

Cover them with interesting magazine pages, manga, paper bags, or other junk mail ephemera, and you've got a very classy place to keep your grocery list. No more forgetting the soy sauce!

For this project I recommend using the lightest weight cardboard you can get your hands on. Think "bone china" of cardboard. Re-purposed manilla folders would work great too.

To make the fabric covered pocket pictured at the top, I first traced the template onto cardboard and cut it out. Then I simply glued a scrap of kimono fabric to the pocket with watered down white glue and then painted over the top decoupage-style with the white glue  and water mixture so the fabric was entirely smooth and saturated. I let it dry overnight, cut off any remaining fabric, and then glued the pocket together and affixed it to the notebook. Easy.

Last minute stocking stuffer?

Click on the picture below for two sizes of free downloadable library pocket pdf templates.

Cardboard Washi Tape Holder

Now that we are getting deep into the Christmas crafting and gift wrapping, we've been pulling the washi tape out everyday. I used to keep our tapes in a box in the drawer, but I thought it would be great to have them organized in a way that I could easily see all the colors, as well as take them out and put them back without disturbing the whole lot.

Just plain old white glue should do the trick. You might try a couple of clothespins to keep everything together while it's drying.

cardboard washi tape holder

You can use this template to create a washi tape holder that would fit in a drawer or sit on a shelf nicely. Of course you can decorate the whole darn thing with washi tape when you're done.

So do you remember life before washi tape? I don't.

Big Fat Cardboard Book Booster Seat

When Isis took over the highchair, Electra needed a booster seat so she could sit in one of the big chairs at the kitchen table. We put together a big fat cardboard book for her to sit on. We found a box with a Japanese castle on it, so you could even say this seat is throne-like.

I sewed an elastic band to keep the pages from opening up when she was getting into and out of the chair. The beauty of it? It doubles as a leaf press!

How to Make Cardboard Books

The first cardboard book I ever made was for Electra's first birthday. It was filled with photos of her learning to walk and of places we had seen on day trips around Tokyo. Electra loved the book so much that she pulled off most of the pictures and peek-a-boo flaps I had pasted in. The beauty of the book was that we could easily add new pictures and tape to make any repairs. A second book ensued filled with photos of Electra helping out around the house doing things like sweeping, peeling garlic, putting groceries away and watering plants. It was a wordless book that opened up an incredible amount of dialogue (for a 1 1/2 year old) about our day to day life. We still love to look at our cardboard books together now, 1 year later and we have added many many more cardboard books to our library.

How to Make Cardboard Books:

Cut your cardboard pages and cover.

Now add washi tape in the other direction along the spine of the book.